Automatic Vertical Aluminum Profile Powder Coating Line
The vertical type powder coating line is special design for painting aluminum profiles, which is high efficiency and very compact space required.
This automatic powder coating line we have sent to our customer from Saudi Arabia in May 2016;
we arranged our Engineer and worker to finish the install.
1.Features:
1.Capacity: A large production(40-60 tons one day) |
2. Height should be 14m |
3. suitable long workpiece(aluminum profiles) |
4. Need a certain space |
5.Vertical model |
6.Fast colors change |
7.Advanced technology and experienced technical team |
2.Powder Coating line Components
1 |
Top-open Water Dry Oven |
1 set |
2 |
Powder Coating Curing Oven Tunnel |
1 set |
3 |
Curing Oven Heating - Diesel Burner with Heat Exchanger |
1 set |
4 |
Stainless Steel Powder Coating Booth |
1 set |
5 |
Recycle filter & cyclone |
1 set |
6 |
Auto Guns Powder Coating System ( 8 Guns) |
1 set |
7 |
CL-2000D Reciprocators |
1 set |
8 |
PLC Touch Screen Control |
1 set |
3.the process of the line :six steps
1.) Spraying pretreatment → 2.) Drying oven → 3.)Uploading → 4.) Workpieces into spray booth→ 5.) After spraying the workpieces will go into the curing oven(20~25min, 180~200ºC)→ 6.) Go out of the oven, and natural cooling→ 7. )Unloading workpieces
1.)Pre-treatment system :
Traumatically Spraying pre-treatment and dipping pre-treatment are available;
1. Size:L12.2m x W1.8m x H2.8m internal size |
2. Body plate material: 304# stainless steel; |
3. Time: degreasing 180s; phosphate 180s; water30s |
4.Ventilation device |
5.Reservoir, Water Rinse: L1.0xW2.4xH0.9m |
6.phosphate: L1.5xW2.4xH0.9m |
7.spray device |
2.)Drying oven :
Drying oven which drying the water after pre-treatment is designed according to customer
actual conditions.
Size :L14x W(3.3-4.3)x H3.2m |
Warm board: Thickness 100mm, edge SPGCC t=1.5mm |
Bottom structure: 10# square tube,Body structure: 8# square tube |
Burner of drying : 200,000 Kcal ,1pcs (Riello) |
Fan motor: 5.5KW 1 pcs, |
3.)Powder coating spray system:
Automatic spray reciprocator , Maunal spray equipment and Semi-auto (Auto-spraying with
manual repairing spraying) are for your choice;
4.)Powder recycling system:
Cyclone equipment and cartridge filters is customized and introduced according to actual requirement by customer;
1.External dimension: L8000 x W1300 x 3400mm; |
2.Exhaust blower: 7.5KW, 1 pcs |
3.Booth Panel:Galvanized Steel 1.5mm |
4.Main Frame:A3 Steel Profile |
5.Sealing Glue:Form Glue |
6.Powder Cleaning System:Air Cylinder |
5.)Curing oven :
Tunnel curing oven, bridge type curing oven, Electric power heating curing oven,Gas-heating
curing oven, Diesel heating curing oven ,High temperature ,lower temperature curing oven is available for fitting your sole factory.
Inner Size :L14x W1.8x H3.2m |
Warm board: Thickness 100mm, edge SPGCC t=1.5mm |
Bottom structure: 10# square tube,Body structure: 8# square tube |
Burner of curing: 400,000 Kcal ,1 pcs (Riello) |
Fan motor: 7.5kw 1pcs |
6.)Conveying system: Various design according to different requirement by customer on the
basis of customers' workpiece and output information.
Components |
Drive Unit |
Suspension Bracket |
Control unit |
Tension unit |
Track |
Chain type |
G -type |
S-type |
C -type |
U -type |
Y -type |
Chain support |
QXG-250,Support: one point <=12kgs |
QXG-250,Support: one point <=30kgs |
QXG-250,Support: one point <=100kg |
QXG-250,Support: one point <=250kg |
Or special weight |
4.please provide more details
in order to provide with advanced, practical, reliability, economy Powder coating line,
1. The max weight and size of the workpiece (L x W x H)? |
2. The spraying process requirement of the workpiece? |
3. The max production output per month or per year? |
4. The size of the production area (L x W x H)? Does it have the flat floor? |
5. The heating type you need: gas, oil, electric, biomass particle or coal? |
6. How many colors to be changed to spray per day? |
7. The powder spraying type: automatic, semi-automatic, or manual? |
8. The recovery mode: automatic, semi-automatic, or manual? |
9 . The pretreatment mode: groove, spray or sand blasting? |
10. The local electric voltage (V/P/Hz)? |
11. If you have the designated brand spare parts please let us know. |
Any question,just contact us!!!
Miss Sonne Xie
Mobile: 0086-13396517032