| Customization: | Available |
|---|---|
| Type: | Coating Production Line |
| Coating: | Powder Coating |
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Description:
Powder coating line spacialized design for painting mental doors. free design, overhead conveyor system,speed adjustable. high output and automatic.
All the size and data can be designed by the requirements by the customer
Following data is one type line as a conference for customers
1.Advantages and characteristics:
1 integrated production process, can be arranged in a variety of stations on the assembly line,
to meet production needs;
2.According to plant requirements, designed to meet the production needs of the pipeline;
3. Factory production cost savings, you can save a certain extent, the number of production workers
to achieve a certain degree of automation, little upfront investment, high return.
2.Process
3. Details pics
1.)Pre-treatment system :
Traumatically Spraying pre-treatment and dipping pre-treatment are available;
2.)Powder coating spray system:
Automatic spray reciprocator , Maunal spray equipment and Semi-auto (Auto-spraying with
manual repairing spraying) are for your choice;
3.)Curing oven :
Tunnel curing oven, bridge type curing oven, Electric power heating curing oven,Gas-heating
curing oven, Diesel heating curing oven ,High temperature ,lower temperature curing oven is available for fitting your sole factory.
4.)Conveying system: Various design according to different requirement by customer on the
basis of customers' workpiece and output information.
| 1 | Top-open Water Dry Oven | 1 set |
| 2 | Powder Coating Curing Oven Tunnel | 1 set |
| 3 | Curing Oven Heating - Diesel Burner with Heat Exchanger | 1 set |
| 4 | Stainless Steel Powder Coating Booth | 1 set |
| 5 | Recycle filter & cyclone | 1 set |
| 6 | Auto Guns Powder Coating System ( 8 Guns) | 1 set |
| 7 | CL-2000D Reciprocators | 1 set |
| 8 | PLC Touch Screen Control | 1 set |
| 1. Name of workpiece | Aluminum profile (Horizontal hanging method) |
| 2. Max hanging size on each hanger | L6300mm×W200mm×H1500mm |
| 3. Loading capacity on hanging hook | ≤35kg |
| 4. Suggested interval between 2 hangers | 500mm |
| 5. Conveying speed | 1.3m/min (Adjustable control) |
| 6. Output | 0-12 hangers per hour |
| 7. Spraying method | 4 auto spray guns (match2 reciprocators)&2 manual guns |
| 8. Heating source | natural gas (Other choices are available: electric,oil ,gas) |
| 9.Required plant size | L52m×W24m×H6.5mm |
6.Process flow for Aluminum Profile powder coating line
If above parameters cannot meet with your strict coating need, please contact us for more detail.
We can make some adjustments or even improvements to suit your actual production conditions.
| Pre-degreasing stage | (50-65 Celsuis for 1 min) |
| Degreasing stage | (50-65 Celsuis for 2 mins) |
| Rinsing stage | (Room temperature for 1-2 mins) |
| Surface conditioning stage | (Room temperature for 1 min) |
| Phosphating stage | (35-45 Celsuis for 3 mins) |
| Rinsing stage | (Room temperature for 1-2 mins) |
| Drying off oven to remove surface moisture | (100-120 Celsuis for 10 mins) |
| Powder curing | (180-200 Celsuis for 20 mins) |
| 1. The max weight and size of the workpiece (L x W x H)? |
| 2. The spraying process requirement of the workpiece? |
| 3. The max production output per month or per year? |
| 4. The size of the production area (L x W x H)? Does it have the flat floor? |
| 5. The heating type you need: gas, oil, electric, biomass particle or coal? |
| 6. How many colors to be changed to spray per day? |
| 7. The powder spraying type: automatic, semi-automatic, or manual? |
| 8. The recovery mode: automatic, semi-automatic, or manual? |
| 9 . The pretreatment mode: groove, spray or sand blasting? |
| 10. The local electric voltage (V/P/Hz)? |
| 11. If you have the designated brand spare parts please let us know. |
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