LPG Gas Cylinder Automactic Powder Coatiing Line
1.Features:
All the size and data can be designed by the requirements by the customer
Following data is one type line as a conference for customers:
2.Powder Coating line Components
1 |
Top-open Water Dry Oven |
1 set |
2 |
Powder Coating Curing Oven Tunnel |
1 set |
3 |
Curing Oven Heating - Diesel Burner with Heat Exchanger |
1 set |
4 |
Stainless Steel Powder Coating Booth |
1 set |
5 |
Recycle filter & cyclone |
1 set |
6 |
Auto Guns Powder Coating System ( 8 Guns) |
1 set |
7 |
CL-2000D Reciprocators |
1 set |
8 |
PLC Touch Screen Control |
1 set |
2. Design basis of LPG tank powder coating line
Name of workpiece |
LPG tank |
Max size of LPG tank |
Diameter: 440mm Height: 1200mm |
Max hanging size on each hanger |
L500mm×W500mm×H1500mm |
Loading capacity on hanging hook |
≤35kg |
Suggested interval between 2 hangers |
300mm |
Conveying speed |
1m/min |
Output: |
60-75pcs per hour |
Spraying method |
4 auto spray guns (match on 2 reciprocators) & 2 manual spray guns |
Heating source |
natural gas (Other choices are available: electricity, oil or coal) |
Pretreatment system: |
immersion tank type |
Required plant size: |
L52m×W28m×H6.5mm |
3.Design description for LPG cylinder powder painting line
1.) According to the shape of LPG tank, we design the pretreatment to be economical immersion tank type with 6 stageprocessing.
2.)After chemical cleaning, he pre-treated workpieces will be conveyed to drying furnace for water removal on their surface.
The drying furnace is designed being tank type to match with immersion pretreatment tanks, and with a top-door
design for easy access of pre-treated workpieces.
3.) After drying, the workpieces are ready for powder particle adhesion. Please manually feed them on auto powder
painting line. For a better painting result, the spray booth, waster powder recycling system, reciprocator adopts advanced equipments in China through our careful selection. And the spraying guns, both auto and manual are imported from
foreign famous company for a longer service life. Then these workpieces will be sent to gas-fired furnace tunnel to let
powder melt into a smooth coating.
4.Process flow for LPG holder powder coating line
1.) Feed your LPG tank on crane hanger for the preparation for chemical cleaning
2.) Pre-degreasing stage (50-65 Celsuis for 1 min)
3.)Degreasing stage (50-65 Celsuis for 2 mins)
4.)Rinsing stage (Room temperature for 1-2 mins)
5.)Surface conditioning stage (Room temperature for 1 min)
6.) Phosphating stage (35-45 Celsuis for 3 mins)
7.) Rinsing stage (Room temperature for 1-2 mins)
8)Drying off oven to remove surface moisture (100-120 Celsuis for 10 mins)
9.)Manually transfer the pre-treated objects to powder coating line
10.)Powder application with spray guns
11.) Powder curing (180-200 Celsuis for 20 mins)
12.) Finished product discharging
If above parameters cannot meet with your strict coating need, please contact us for more detail. We can make
some adjustments or even improvements to suit your actual production conditions.
5.Related keywords for LPG storage tank powder coating line
LPG tank powder coating line, LPG tank powder painting line, LPG tank powder spraying line, Semi powder coating
line for LPG tank, Iron tank powder coating line, LPG holder powder coating line, LPG cylinder powder coating line,
LPG storage reservoir powder coating line, Gas tank powder coating line, Gas holder powder coating line, Gas
cylinder powder coating line, Gas storage reservoir powder coating line.
6.Details pic
Different types conveyor system:hanger and chain can be choosed by the requirement
1)type 1
2)type 2
Multi spray booth:matched with aumatic reciprocator and manual stand
Curing oven
7.please provide more details
in order to provide with advanced, practical, reliability, economy Powder coating line,
1. The max weight and size of the workpiece (L x W x H)? |
2. The spraying process requirement of the workpiece? |
3. The max production output per month or per year? |
4. The size of the production area (L x W x H)? Does it have the flat floor? |
5. The heating type you need: gas, oil, electric, biomass particle or coal? |
6. How many colors to be changed to spray per day? |
7. The powder spraying type: automatic, semi-automatic, or manual? |
8. The recovery mode: automatic, semi-automatic, or manual? |
9 . The pretreatment mode: groove, spray or sand blasting? |
10. The local electric voltage (V/P/Hz)? |
11. If you have the designated brand spare parts please let us know. |
8.Any question,just contact us!!!
More details
Miss Sonne Xie